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Membrane Tank or Pumped Expansion System?

Membrane Tank or Pumped Expansion System? — Tanpera engineering guidance covering process requirements, design criteria and recommended equipment.

Membrane Tank or Pumped Expansion System?

Key takeaways

  • Membrane Tank or Pumped Expansion System?
  • — Tanpera engineering guidance covering process requirements, design criteria and recommended equipment.
  • Total system water volume and expansion quantity
  • Minimum and maximum operating temperature range
  • Static height and pump pressure class

Selection Criteria Summary

In project engineering, the following parameters should be assessed together.

  • Total system water volume and expansion quantity
  • Minimum and maximum operating temperature range
  • Static height and pump pressure class
  • Rate of flow change and part-load profile
  • Plant-room space and maintenance access
  • Air formation and gas-removal strategy

Membrane Tank vs Pumped Expansion

Recommended approach by typical project profile:

Process stepHeat-transfer dutyRecommended equipment
Residential / small commercialStatic pressure, limited volumeMembrane expansion tank
Mall / hospital / campusActive pressure control, large volumePumped expansion (NOVA)
High flow variationLow pressure fluctuationPumped expansion (NOVA)
Tight plant roomCompact static solutionMembrane expansion tank

Design Parameters

Minimum engineering inputs for sizing:

  • Primary and secondary circuit flow rates and inlet–outlet temperatures (°C)
  • System static height and operating pressure
  • Glycol ratio and fluid viscosity (cooling circuits)
  • Part-load profile and minimum equipment flow
  • Expansion, degasser and buffer-tank integration
  • Maintenance clearance and plant-room layout constraints

Tanpera Approach

End-to-end support matched to project and operating needs:

  • Project-based thermal and hydraulic sizing
  • Site installation, commissioning and performance testing
  • Process integration backed by sector reference experience
  • After-sales spare plates, gaskets and service network

Recommended Tanpera Products

Equipment Selection Notes

Recommended equipment groups for this application:

  • On membrane tanks, pre-charge pressure is set below system operating pressure per the manufacturer table
  • Pumped expansion units provide an advantage on large-volume systems with active pressure control
  • On large systems, evaluation together with a vacuum degasser is recommended
  • Tanpera NOVA units are sized to project volume

Explore the detailed brochure

Find Tanpera product groups, technical advantages and application recommendations in the brochure.

  • Product groups
  • Technical advantages
  • Application recommendations
Pumped Expansion Unit Brochure
Pumped Expansion Unit Brochure

References & standards

Frequently Asked Questions

Is it necessary to use both together?

A single solution is usually sufficient. On very large campus systems, a hybrid scenario may be assessed through engineering analysis.

How is membrane-tank pre-charge pressure set?

On an empty tank, set static pre-charge about 0.3–0.5 bar below the cold fill pressure. Use the manufacturer table for the project temperature as the reference.

On which projects is NOVA preferred?

It is preferred on shopping malls, hospitals, data centers and large plants with district-energy interfaces because of active pressure control and large volume capacity.

Which data are required for a quotation?

System volume, max/min temperature, pump pressure, static height and line length form the minimum input set.

Selection criteria, maintenance guides and sector-specific application notes.

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Membrane Tank or Pumped Expansion System? | Tanpera Solution Center